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Nitrogen generators and stations are stationary or mobile air-to-nitrogen production complexes. In advanced economies, membrane nitrogen plants have almost entirely ousted alternative processes of nitrogen generation in all cases where nitrogen is not required in commercial volumes.Adsorption technologyThe adsorption gas separation process in nitrogen generators is based on the phenomenon of fixing various gas mixture components by a solid substance called an adsorbent. This phenomenon is brought about by the gas and adsorbent molecules' interaction.
Pressure Swing Adsorption technology.The technology of air-to-nitrogen production with the use of adsorption processes in nitrogen generators is well studied and widely applied at industrial facilities for the recovery of high-purity nitrogen.
The operating principle of a nitrogen generator utilizing the adsorption technology is based upon the dependence of the adsorption rates featured by various gas mixture components upon pressure and temperature factors. Among nitrogen adsorption plants of various types, pressure swing adsorption (PSA) plants have found the broadest application world-wide.
The system's design is based on the regulation of gas adsorption and adsorbent regeneration by means of changing pressures in two adsorber–adsorbent-containing vessels. This process requires constant temperature, close to ambient. With this process, nitrogen is produced by the plant at the above-atmospheric pressure, while the adsorbent regeneration is accomplished at below-atmospheric pressure.
The swing adsorption process in each of the two adsorbers consists of two stages running for a few minutes. At the adsorption stage Oxygen, H2O and CO2 molecules diffuse into the pore structure of the adsorbent whilst the nitrogen molecules are allowed to travel through the adsorber–adsorbent-containing vessel. At the regeneration stage the adsorbed components are released from the adsorbent vented into the atmosphere. The process is then multiply repeated.